Process & Controls
Most process problems aren't mysteries.
They're a transmitter that drifted, a loop tuned for conditions that no longer exist, or a sequence that made sense to whoever wrote it five years ago. We find them, fix them, and leave documentation behind that the next person can follow.
We work across water and wastewater treatment, landfill leachate and biogas, controlled-atmosphere storage, and manufacturing, and we're as comfortable in a control panel as in a mass balance.
From the mass balance to the control panel
Process assessment & troubleshooting
Mass and energy balances, performance reviews, and root-cause work for systems that aren't doing what they were specified to do.
Controls & automation
PLC and SCADA review, control narratives, alarm clean-up, loop tuning support, and secure remote access to existing systems.
Integration & commissioning support
Getting new equipment talking to existing systems: test plans, I/O checkout procedures, and support through start-up.
Continuous improvement
Lean and Six Sigma methods applied to throughput, losses, and downtime, measured before and after so the result isn't a matter of opinion.
Systems where chemistry, equipment, and logic meet
- Water & wastewater treatment
Treatment technology evaluation and process support - Landfill leachate & gas
Collection systems, site projects, and operations improvement - Controlled-atmosphere storage
Nitrogen and CO₂ scrubbing, aeration, and control logic - Manufacturing
PLC, SCADA, and automation for production lines
Three steps to a clear answer
- 01 · TALK IT THROUGH
A short call to understand the system, the symptom, and what's already been tried.
- 02 · REVIEW
P&IDs, control narratives, PLC logic, and trend data, read against how the process should behave.
- 03 · RECOMMEND
Findings, a prioritized list of fixes, and support while they're put in place.